TW-715 Project

Page 5: Building the Interior

   

This model has a fully detailed, full depth interior.  All four bucket seats are the same, but the front and rear seats have different mounting brackets as you can see on the right.  The seat parts are plastic, but a close look at the picture on the left will show you that there are brass threaded inserts in the seat back, base, and head rest to allow for strong screw connections.  The mounting brackets are machined aluminum (like almost everything else on this model).  The interior is really the only section to make use of plastic.


   

There is really no reason that the floor needs to make from carbon fiber sheet other than the fact that it is cool, which it is.  The aluminum brackets you see behind the rear seats are for a micro servo to control the transfer case.  I didn't have the servo yet so this section is still empty for now.


   

There is an important difference between the instructions and the real model here.  From the screen capture of the instruction video on the left you can see that the floor should have two connections between the right and left sides with a slot between them.  The overhead view on the right shows that the real part only has a single connection in the back.  This makes it easier to install the rear drive shaft later because it needed to pass through that slot, but it also makes the floor much less strong.  You have to be very careful lifting the assembly at this point because it could break from the weight of the seats.  Once installed on the chassis it seems reasonably strong though.  Another difference you can't see in this photo is that the rear seat attachment holes are slotted on the real part rather than countersunk.  All four seats have some front to rear adjustability by using alternate or slotted holes.




Here is the seat and floor assembly installed onto the rolling chassis.  I think it would be super fun to drive around a real chassis built to this condition.  Note the center console between the front seats which is part of the engine and transmission assembly.  That's the only other plastic part so far.


   

Let's get to work on the dash.  On the left is the monolithic part which makes up the majority of the dash.  It includes details for the A/C vents, steering column, instrument cluster, and center controls.  On the right I've added a passenger handle, brake and accelerator pedals, and an aluminum mounting bracket.


   

From the back you can see that, like the seats, there are brass threaded inserts all over this part.  These are mostly for attaching electronic displays which I haven't' installed yet.  On the right you can see the mounting bracket and the steering wheel.  The wheel has an attached universal joint because it will be connected to a micro servo and turn with the steering channel.


   

Time to start the painting.  On the right you can see that I've painted the dash and the center console in semi-gloss black and then highlighted the details with a chrome paint pen.  The text on the steering wheel was particularly difficult.  I had to go back and touch up the dash quite a few times because the light from the instrument panels bleeds through in several places which looks bad.  I ended up painting in several coats from both the back and the front until it was totally opaque to light.  Looks great now.  I didn't want a plain black interior even though the real truck uses one because it hides most of the detail at this scale.  Most colors would clash with the exterior color so I settled on a light gray highlight color which I used on the seats and portions of the door cards.  I think it looks pretty good.

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